Complete line for Unit-dose capsule inhaler devices for dry powder (DPIs) comprising:
Bosch (Syntegon) GKF 2600 capsule filling and closing machine, filling station at station no. 5 for micro-dosing (DPI or pure API), capsule body scan at station no. 3, pneumatic and contactless capsule top scan at station no. 4, integrated gravimetric random sampling inspection for statistical gross fill weight control (position 3), additional integrated gravimetric random sampling for statistical net weight control of the filled capsule (gross – tare = net), 100% net weight determination by means of NWDS (Net Weight Detection System), includes format parts for capsule size 3, capacity up to 156,600 capsules per hour, automatic trouble shooting (ASB) with In-Process Control (IPC), electronic records in accordance with 21 CFR Part 11, includes vacuum pump (capsule separation), vacuum cleaner and metal detector with deduster
Phillips Medisize (Molex) - Assembly line for Unit-dose capsule inhaler devices for dry powder (DPIs), including automatic feeding and sorting of injection-molded parts (Base, Mouthpiece, Platform, Spring, Button, Bridge, Mesh, Bezel, Mouthpiece Cover) using vibratory feeders or bowl systems, fully automated assembly of parts, Pad print on Mouthpiece Cover, several inline functional Testing & Visual Inspections, and laser marking of variable data and verification, manual transfer of good device to trays, overall line dimensions approx. 9.700 x 1.600 x 2.700 mm (LxDxH)
Marchesini complete blistering, cartoning and end packing line for capsules and sets of inhalers or similar, comprising:
Marchesini MB432 blister machine for capsules, tablets etc. in ALU-ALU blister, max. blister size 210 x 150 mm, max. forming depth 9 mm, output up to 130 blister/min., perforation and cutting station, Videojet 1620 HR Ink Jet Printer, SEA Vision camera inspection for product presence and variable data print control, chiller unit, dust extractor and blister transfer unit to
Marchesini M5768 “Robotic Island” for packing a set ("boat”) with inhalers or similar, booklet and blister stack, including blister feeding area, booklet feeding, sleeve feeding, inhaler tray feeding, inhaler sleeve feeding and product transfer for all components (blisters, booklet and inhaler sleeve) towards the downstream cartoner, machine nominal speed up to 44 products/min.,
Marchesini MA80-N horizontal cartoning machine for multiple stacks of blisters, trays, etc., carton size range: width 30–130 mm, length 75–200 mm, height 20–100 mm, output up to 120 cartons/min., glue closure using a Nordson Corporation Problue 4 hot melt unit, SEA Vision barcode reader for carton and booklet
Mettler Toledo C3570 AdvancedLine inline checkweigher with Touch-Screen, reject device and reject container, weighing range up to 300 g, capacity up to 800 cartons per minute
Marchesini BL-A309 Track & Trace System for marking and verification of folding boxes/cartons for serialization, output up to 300 cartons/min., carton size range: width 20–105 mm, length 70–250 mm, height 15–90 mm
Marchesini BESTPOCKET casepacker for packing carton collations into shipping cases closed with adhesive tape, case size range: width 160-520 mm, length 120-350 mm, height 120-400 mm, capacity up to 6 cases per minute
The line was previously used for packing blisters + inhaler devices + booklet into folding cartons and finally into shipping cases with the following format sizes:
Blister size: Alu-Alu blister of 130 x 85 mm (10 capsules per blister)
Carton sizes:
90,5 x 62,5 x 136,5 mm (3 blister + 1 device (inhaler) + 1 booklet/ carton)
90,5 x 82,5 x 136,5 mm (6 blister + 1 device (inhaler) + 1 booklet / carton)
90,5 x 100,5 x 136,5 mm (9 blister + 1 device (inhaler) + 1 booklet / carton)
Shipping case size: 375 x 327 x 291 mm
Line speed: up to 130 blister/min., 43 cartons/min., 6 cases/min.