IMA complete bottling and packaging line for syrup-like products in bottles of 100ML-125ML-200ML-250ML, consisting of:
1. LIBRA Starpack 240 – bottle unpacker,
2. LIBRA Pharmaceutical Technologies MISTRAL Y16 – rotary bottle cleaner and blower, for dry cleaning of glass or plastic bottles with air jets, with a star wheel bottle transport.
3. IMA FARMOMAC F550 – machine for applying anti-drip rings, for bottles with a diameter of 16-80mm and a height of 40-270mm
4. IMA F540 – rotary filling machine with 12 filling heads, dosing capacity up to 300 ml., with star wheel infeed and outfeed for bottles with a diameter of 16-80mm and a height of 40-185mm, machine net weight approx. 2400kg.
5. IMA F572 – capping machine for tamper evident bottle caps (dosing cup, childproof, etc.) with 8 closing stations, for filled bottles with a diameter of 16-80mm and a height of 40-165mm, max. cap diameter of 40mm, including 2 automatic cap feeder, 2 sorting bowls and 2 cap hopper
6. IMA FARMOMAC F550 – capping machine for PFP (pilferproof closures), machine net weight approx. 2200kg.
7. FlexLink – buffer for bottles with Siemens Simatic Touch panel
8. Neri BL600 – High speed linear labelling system for self-adhesive wrap around labels onto vials or cylindrical containers, label height from 10-60 mm, label length 13-100 mm, max. label speed 160 m/min, max. reel diameter 400 mm
9. IMA A94 - Highspeed horizontal cartoning machine, continuous motion, carton size range from min. 12 x 25 x 55mm (AxBxC), max. 85 x 110 x 210 mm (AxBxC), including GUK leaflet inserter, bar code reader of carton, leaflet and presence of leaflet inside carton, flap coding for variable data, reverse tuck closure, output max. 320 cartons/ min., machine dimensions 6000×1700×1940mm (LxWxH), machine net weight approx. 2600kg.
10. IMA Sensitive AP400 TE 3T – track & trace – automatic labelling machine for self-adhesive labels to guarantee the tamper evident sealing of closed cartons and for applying vignettes and Italian Bollino on the top of cartons, on top label length 15 – 60mm, on top label height 10 – 60mm, lateral label length 15-60mm, lateral label height 15-60mm, carton size range from min 60 x 25 x 12mm (W x L x H) up to 210 x 70 x 105mm (W x L x H). max. label reel diameter 400 mm, reel core diameter 44 mm, output up to 235 cartons/min.
11. IMA CP-38 BA – Case packer & sealer, side-loading, for individual or grouped boxes, case size range from min. 200 x 90 x 110mm (AxBxC) up to max. 500 x 350 x 350mm (AxBxC), output max. 30 shipping boxes/min., machine net weight approx. 2500kg.
12. PRISMA 09D3– inline checkweigher with reject device, weighing range up to 10.000g, scale interval (e=) ≥ 1g, max. belt speed 50m/ min.
13. Sinel Labeller for shipping cases
14. CADEX roller conveyor belt transporting the shipping cases into the
15. Mariani SAS – spiral elevator for shipping boxes,
including, in addition:
16. Manusystem – transport conveyors for the whole liquid filling line with a length of 16m
17. AT2E mod. ADATMV-5 automated torque tester (screw cap tester), to control the torque without any human involvement in the bottling line
18. with laminar flow hood, and
19. Glatt Labortechnik mixer
The bottle line was last used for filling cough syrup into 100/ 125/ 200/ 250ml bottles with an max. output of 10.800 bottles/h, or 390 shipping boxes per hour with 23-44 bottles each.